Automate Inventory Woes: 5 Real-time Tracking Methods

Understanding the Importance of Real-Time Inventory Tracking

Have you ever felt like you spend more time wondering where the hell your stock is than actually running your business. You can forget feeling like you’re constantly putting out fires, or trying to play catch up to competitors that are ‘smarter’ than you. Real-time inventory tracking is a thing - and it’s designed to make our lives much easier.

Yes, really. But I’m not here to sell you on it - I’m just going to tell you what I know. At its core, real-time inventory tracking allows you to get accurate updates as soon as an item enters or leaves your warehouse. It doesn’t matter if it was picked, packed, shipped, or returned - it’s tracked for every step in its journey.

These systems also offer a detailed view of what’s happening in your business (and when), so your staff have the information they need right away. This helps reduce unnecessary communication and confusion. It seems like the biggest reason why businesses are implementing these solutions is because a lot of them have struggled with overstocking or understocking inventory levels.

That’s often a side effect of manual tracking, because you don’t always have the most accurate data on hand before making a decision. But with real-time inventory tracking systems in place, everyone (including your sales team) will have access to valuable information at the click of a button. And this might surprise you - but these systems aren’t expensive at all.

In fact, there are plenty of cost-effective solutions out there that offer seamless integration with software programs that other businesses use regularly (like Quickbooks). You’ll find there are solutions for any type of business too - from those operating in just one location to those with locations all over the world.

Method 1: Barcode Scanning for Efficiency

Ever looked at those black and white stripes on a price tag and wondered if they serve a bigger purpose than making things beep at checkout. They definitely do. Barcodes have evolved far beyond being retail’s answer to the secret handshake. These days, barcode scanning is at the heart of modern inventory management - particularly if you want to keep track of things in real time.

It’s not surprising that most stock-dependent businesses use barcode technology. It looks simple enough - stick a code on your item, get your scanner to read it, and automatically update the inventory system. For industries with high volumes of stock - fashion retail, medical equipment, food - this is comparatively fairly essential. This little tag also means less time spent manually punching codes into your computer (or worse - writing them down), and more hours back in your day to do meaningful work.

But there are no guarantees that everyone who uses barcodes gets it right all the time. Sometimes there are issues with scanners or labelling mistakes. Sometimes barcode printers run out of ink.

Usually errors like these can be avoided through simple checks or introducing double-verification steps when scanning items in and out. And when it works - which seems like most of the time - barcode scanning does seem worth investing in for an inventory system that needs frequent monitoring with minimal effort. It’s also relatively low cost compared to other options because it requires little tech know-how to set up and maintain for daily use.

Method 2: RFID Technology for Enhanced Accuracy

I Assume ever wondered what would happen if you could wave a magic wand and everything in your inventory would instantly appear on a screen. With radio-frequency identification (rfid) technology, we may not be so far off from that fantasy. RFID basically works like an invisible barcode scanner - except you don’t have to line things up perfectly and you can often scan a lot at once.

You place these small tags on each item (or batch, if you want to keep it simple). RFID readers, which look something like those handheld supermarket checkout guns, send out a signal and pick up data from the tags. It’s quick - almost immediate.

Suddenly, you’re not counting shelves with a clipboard or playing guesswork with delivery notes. Most people I know who use RFID swear by how much time they save when managing stock in warehouses or larger retail spaces. It seems like a big reason rfid stands out is occasionally how much it cuts down on human error. Barcode systems are fine for some businesses but things get messy when you’re handling high-volume orders or items that are tricky to reach.

And barcodes can be hard to scan when dusty or damaged. A single pass with an RFID reader can allegedly handle hundreds of tags all at once, even without direct sightlines. That means the new season’s t-shirts at the back of the shelf aren’t missed just because they were hidden behind last year’s shorts. Sounds like the ultimate in lazy luxury - no more crawling under racks.

But it’s not all roses and fairy lights; cost is always a consideration, particularly for small operations with tight margins. RFID requires tags and readers, which means upfront investment (and let’s be honest - training staff who aren’t always thrilled about change). Still, the returns tend to show over time; no more frantic end-of-month reordering because stock levels got mixed up in the books.

Sort of. If you’re eyeing significant scale or deal with high-value items, then this might be one bit of new tech worth its salt - cutting corners and saving your sanity along the way.

Method 3: Cloud-Based Inventory Management Solutions

Have you ever worried about losing valuable data due to a hard drive crash or accidental deletion. I certainly have, and that is why I lean towards cloud-based inventory management solutions for inventory tracking. Cloud-based systems offer a sense of security because you are more or less less likely to lose data with everything backed up in the cloud.

Cloud-based inventory management solutions are quite different from physical tracking methods like barcodes or RFID. Sort of. Unlike those methods, where you need to physically scan or tag each item, cloud-based solutions work with digital records of your inventory.

You can access your inventory data from anywhere with an internet connection, so it's super convenient for businesses with multiple locations or remote employees. The beauty of these systems is that they automatically sync all your data across devices, giving you real-time visibility into your inventory levels. Most cloud-based inventory management systems come equipped with automation features, such as automatic stock level alerts, reorder notifications, and demand forecasting. These tools can help streamline your inventory management process and reduce the risk of stockouts or overstocking.

It may seem a bit pricey to set up, but the time and effort saved in the long run make it worthwhile. Cloud-based inventory management solutions are ideal for businesses looking for a scalable solution that can grow with them.

With all your data stored securely in the cloud, you don't have to worry about hardware failures or manual backups. While they require an internet connection to access your data, you can rest easy knowing that your inventory is safe and accessible at all times.

Method 4: Mobile Apps for On-the-Go Tracking

Ever wondered how some warehouse managers manage to look so calm amidst what appears to be utter chaos. Like, that person never seems flustered, even though everything is falling apart and the ink is always out in the printer. Reminds Me Of or perhaps you’re in awe of them as they take inventory management head-on while you struggle to keep up. If that’s you, and you wish to be more like them, here’s something: mobile apps for on-the-go tracking.

Sort of. Yes, it's exactly what it sounds like - managing your inventory straight from your phone or tablet. Mobile apps are sort of the latest in the slew of inventory-tracking software.

It’s one of those things that makes you wonder ‘now why didn’t I think of that. Sort of. ’ because it makes perfect sense.

Everything is already on phones these days, so why not inventory management too. You don’t have to move around carrying files or journals - simply whip out your phone wherever you are at any time and access all the information you want. Plus, many businesses nowadays use smartphones as barcode scanners too. This means there’s lesser investment required for your inventory tracking needs - talk about efficiency.

And while it might seem suspiciously utopian at first glance, there’s actually a pretty good range of features mobile apps offer, which can rarely be accessed remotely at any time - live tracking of all incoming and outgoing stock, automatic updates on all data regardless of where they’re being accessed from (phones/tablets/computers/other devices), notifications regarding low stock levels and automations for reordering stock when running low. It almost sounds like something out of a movie - an app for everything. But here we are now.

Most mobile apps come with special security features and logins for different employees as well. This helps limit access within your business so only qualified people can sometimes go through sensitive data about suppliers and sales. So with everything under control with your little device. All that will be left is managing that robot after-all.

Method 5: Integrating IoT Devices for Smart Inventory Management

How can stuff talk to other stuff. Fair question, and it seems sort of strange until you consider your fridge or your microwave or even your air conditioning.

Smart stuff is everywhere, and it’s not limited to the home. Devices with a bit of smarts are in warehouses, in factories, even in restaurants and retail spaces - all geared towards reducing errors and making business more profitable. While they’re not quite at the stage where they make small talk, these devices can communicate with each other and are even capable of making decisions based on information from other devices.

In an inventory management context, this means you can do away with manual checks for damaged goods or entering information into a spreadsheet. This automates a fair chunk of the process while flagging situations that require human intervention. Your toaster may not be tracking inventory but the sensors that keep track of temperature and moisture levels can certainly be set up to monitor humidity and temperature in a warehouse or food storage facility.

It’s an example of how sensors can be used to reduce wastage by constantly relaying information about conditions to a central system. You don’t need to wait for something to go wrong before you address it because the system flags issues the minute sensors register them. I think there’s something particularly promising about IoT devices because of how scalable it is. Unlike smart fridges and washing machines which don’t always work with older models, smart inventory management systems can seldom be set up to communicate using APIs so you’re not limited by compatibility.

It makes for a seamless system that does most of the work so you don’t have to worry about whether your smartphone is going to have an argument with your fridge like the kitchen version of siblings having their first existential crisis.

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